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Mechanical Design Manual, Sixth Edition, Volume 1 (2016 Edition)

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  • Data language: Chinese version
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  • Category: Mechanical Books
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Mechanical Design Handbook (Sixth Edition, Volume 1)
Published: 2016
Introduction The 6th edition of the Manual of Mechanical Design contains 5 volumes, covering all the contents of conventional mechanical design. Volume 1 includes general design information, mechanical drawings, limits and fits, shape and position tolerances, and surface structure, and common mechanical engineering materials, mechanisms, and mechanical product structural design; Volume 2 includes connection and fastening, shafts and their connections, Bearings, lifting and transportation machinery parts, operating parts, hardware and pipe fittings; Volume 3 includes lubrication and seals, springs, screw drives, friction wheel drives, belt and chain drives, gear drives; Volume 4 includes multi-point meshing flexible drives , Reducer, transmission, commonly used motors, electrical appliances and electric (hydraulic) push rods and elevators, control and utilization of mechanical vibration, frame design; Volume 5 includes hydraulic transmission, hydraulic control, pneumatic transmission, etc. The sixth edition of the Mechanical Design Manual was compiled on the basis of summing up the successful experience of the first five editions, taking into account the readers' habits and putting forward new requirements for the Mechanical Design Manual. The "Mechanical Design Manual" maintains the style, characteristics and taste of the first five editions: highlighting practicality, from the perspective of mechanical designers, rationally arranging content selection and arrangement systems; emphasizing accuracy, data and information mainly come from standards, specifications and Other ** materials, design methods, formulas, and parameters have been tested through long-term practice, and design examples come from engineering practice; reflecting the advanced nature, many new materials, new methods, new technologies, and new processes that are suitable for China's national conditions and have broad application prospects have been added. , Adopted new standards and specifications, extensively collected new products with advanced levels and achieved standardization; highlighting the characteristics of practical, easy to check. "Mechanical Design Manual" can be used as a reference book for mechanical designers and related engineering and technical personnel, and can also be used as a reference for relevant professional teachers and students in colleges and universities.


Chapter 1 General Design Information Chapter 1 Common Basic Information and Formulas 1-3
1Common materials and data 1-3
2 Legal unit of measurement and common unit conversion 1-13
2.1 Legal Measurement Units 1-13
2.2 Conversion of Common Units 1-31
3 Priority Numbers and Priority Numbers 1-39
3.1 Priority number system (taken from GB / T 321-2005, GB / T 19763-2005) 1-39
3.2 Application Examples of Priority Numbers 1-42
4 Number Tables and Mathematical Formulas 1-45
4.1 Number Table 1-45
4.2 Mathematical symbols used in physical science and technology (from GB 3102.11-1993) 1-47
4.3 Mathematical Formulas 1-53
5Common mechanical formulas 1-100
5.1 Basic Formulas of Kinematics and Dynamics
5.2 Basic Formulas of Material Mechanics 1-112
5.3 Contact stress 1-169
5.4 Dynamic load stress 1-173
5.5 Stress in thick-walled cylinders, equal-thick disks, and thin shells
5.6 Stress in a Flat Plate
5.7 Stability of pressure bars, beams and shells 1-190
Chapter 2 Processability of Casting Design and Structural Elements of Casting
2 Castability and structural characteristics of commonly used cast metals 1-212
Structural elements of 3 castings
4 Casting tolerances (taken from GB / T 6414-1999) 1-222
5 General considerations for casting design (taken from JB / ZQ 4169—2006) 1-223
6 cast iron parts (taken from JB / T 5000.4-2007), cast steel parts (taken from JB / T 5000.6-2007),
Nonferrous metal castings (extracted from JB / T 5000. 5—2007) and other general technical requirements for castings 1-231
Chapter 3 Craftability and Structural Elements of Forging, Stamping and Deep Drawing Design 1-233
1 forged 1-233
1.1 Forgeability of metal materials 1-233
1.2 Structural elements of forged parts (taken from GB / T 12361-2003, JB / T 9177-1999) 1-234
1.3 Attentions for Forging Design 1-239
1.4 General technical conditions of forgings (carbon steel and alloy structural steel) (taken from JB / T 5000.8—2007) 1-241
2 stamping 1-241
2.1 Recommended steel for cold stamping parts 1-241
2.2 Structural elements of cold stamping parts 1-242
2.3 Dimensional and angular tolerances, shapes and positions of stamped parts without tolerances (extracted from GB / T 13914,
13915, 13916—2013), the limit deviation of dimensions without tolerances (taken from GB / T 15055—2007) 1-246
2.4 Structural elements of cold extrusion parts 1-252
2.5 Design considerations for cold stamping and cold extrusion parts 1-254
3 deepening 1-257
3.1 Design and precautions for deep drawing parts 1-257
3.2 Deep drawing of flangeless cylindrical parts (JB / T 6959—2008) 1-259
3.3 Deep drawing of flanged cylindrical parts 1-2603.4 Deep drawing of flangeless oval parts 1-262
3.5 Deep drawing of flangeless box-shaped parts 1-264
4 blank holder (JB / T 6959-2008) 1-265
4.1 Conditions for Deep Drawing and Blanking 1-265
4.2 Calculation of blank holder load 1-266
4.3 Selection of blank holder method 1-266
4.4 Selection of press capacity 1-266
5 Mold Structure Design (JB / T 6959—2008) 1-266
5.1 Structural form of mold 1-266
5.2 Fillet radius of the mold 1-267
5.3 Determination of mold clearance 1-267
Chapter 4 Welding and Riveting Design Process 1-268
1 welding 1-268
1.1 Classification, Characteristics and Application of Common Welding Methods for Metals 1-268
1.2 Weldability of metal 1-272
1.3 Welding materials and their selection 1-278
1.4 Welds 1-352
1.5 General dimensional tolerance, shape and position tolerance of welded structure (taken from GB / T 19804-2005) 1-392
1.6 Brazing 1-395
1.7 Plastic Welding 1-408
1.8 Precautions for Welding Structure Design 1-409
2 riveting 1-415
2.1 Notes on riveting design 1-415
2.2 Section steel welded joint size, bolt and rivet connection gauge line, minimum bending radius and cutting 1-416
3 General technical conditions of welding parts (taken from JB / T 5000.3—2007) 1-425
Chapter 5 Process and Structural Elements of Cold Working Design for Parts 1-427
1 Machinability of metal materials 1-427
2 General Standards 1-430
3 cold working design considerations 1-441
4 General technical conditions for cutting parts (heavy machinery) (taken from JB / T 5000.9—2007) 1-452
Chapter 6 Heat Treatment 1-455
1 steel heat treatment 1-455
1.1 Equilibrium diagram of iron-carbon alloy and structural organization of steel 1-455
1.2 Classification, Characteristics and Application of Heat Treatment Methods 1-457
1.3 Heat treatment of common materials
1.4 How to correctly propose the heat treatment requirements of parts 1-496
1.5 Requirements for structural design of heat treatment 1-519
2 Non-ferrous metal heat treatment 1-529
2.1 Heat treatment method and selection of non-ferrous metal materials
2.2 Aluminum and aluminum alloy heat treatment 1-530
2.3 Heat treatment of copper and copper alloys 1-533
2.4 Heat treatment of titanium and titanium alloys 1-534
2.5 Heat treatment of magnesium alloys 1-535
Chapter 7 Surface Technology 1-538
1 Classification and Function of Surface Technology 1-538
1.1 The meaning and classification of surface technology
1.2 Functions of Surface Technology 1-539
2 Characteristics of different surface technologies
2.1 Features and Applications of Surface Technology 1-542
2.2 Characteristics comparison of various thin film vapor deposition techniques
3 Quality classification of surface protection layer of mechanical products (JB / T 8595-1997) 1-551
3.1 Technical requirements 1-552
3.2 Test method 1-553
3.3 Inspection Rules 1-553
3.4 Judgment of test results and retest requirements 1-553
4 plating 1-554
5 composite plating 1-559
6 (Electric) Brush Plating 1-561
7nm composite brush plating 1-565
8 thermal spray 1-568
9 plastic powder thermal spray 1-579
10 powder galvanizing of steel products (taken from JB / T 5067-1999) 1-583
11Electroless plating, hot dip plating, vacuum coating 1-584
12 Chemical conversion film method (oxidation, phosphating and passivation of metal) and metal coloring
13 Shot Peening, Rolling, and Surface Nanocrystallization
14 high energy beam surface strengthening technology 1-590
15 Painting 1-597
16 composite surface technology
16.1 Composite coatings mainly for enhancing abrasion resistance
16.2 Composite coatings mainly for enhancing corrosion resistance
16.3 Composite coatings mainly for enhancing solid lubricity
16.4 Surface Composite Coatings for Improving Fatigue Strength and Other Comprehensive Properties
17 ceramic coating 1-643
18 surface design choices 1-646
18.1 General principles for surface (composite surface) technology design choices 1-646
18.2 Types, Principles, and Features of Interface Bonding of Coatings 1-649
18.3 Contact corrosion grades when the coating and different materials are in contact with each other 1-651
18.4 Coating thickness series and application range 1-652
18.5 Selection of Plating Layers for Different Metal and Alloy Base Materials
18.6 Expression of surface treatment
19 Nonferrous metal surface treatment
19.1 Oxidation and Coloring of Aluminum and Aluminum Alloys
19.2 Surface treatment of magnesium alloys 1-665
Chapter 8 Assembly Technology 1-668
1 Assembly Types and Methods
2 Assembly process design considerations 1-668
3 balance of rotating parts 1-677
3.1 Basic Concepts 1-677
3.2 Selection of Static and Dynamic Balance
3.3 Determination of Balance Quality (Extracted from GB / T 923.9 to 9239.2.-2006) 1-678
3.4 Distribution of Allowable Imbalance of Rotor to Calibration Plane
3.5 Marking Method of Rotor Balance Quality Grade on Drawings (Reference) 1-682
4 General technical conditions for assembly (taken from JB / T 5000.10—2007) 1-683
4.1 General requirements
4.2 Assembly and connection mode 1-683
4.3 Assembly of Typical Components 1-684
4.3.1 Rolling bearing 1-684
4.3.2 Sliding bearing 1-685
4.3.3 Gear and Gearbox Assembly 1-687
4.3.4 Belt and chain drive assembly 1-687
4.3.5 Coupling Assembly 1-688
4.3.6 Brake and clutch assembly 1-688
4.4 Balance test and other 1-688
4.5 Assembly and Commissioning 1-689
5 General technical conditions of piping (taken from JB / T 5000.11-2007) 1-689
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机械设计手册第六版第1卷(2016年版) Download the Mechanical Design Manual, Sixth Edition, Volume 1 (2016 Edition)

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